We are dedicated to the design and manufacturing of gantry truss manipulators

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●Introduction of equipment features: heavy handling weight; wide space coverage; can replace six-axis robots. ●Examples of usage scenarios: handling and loading, automatic stacking, automatic loading, automatic welding, heavy product handling, long-distance handling, etc.

Rigid-arm Assisted Manipulator

Advantage of Assisted Lifting Manipulator

We have a strong technical team that provides pre-sales consultation, detailed solutions based on customer needs, and after-sales installation.

Rigid-arm assisted manipulator arms are widely used in the automotive, film, paper and printing, home appliance and electronics manufacturing, machining and casting, food, pharmaceutical and chemical, warehousing and logistics, and new energy industries.

Automotive Windshield Assembly Manipulator

Overview

In the automotive assembly process, the installation of the windshield is a core, high-precision, and high-intensity process. Robotic arms employing vacuum adsorption and zero-gravity balancing technologies not only protect the expensive windshield from damage but also significantly reduce the labor intensity for workers.

Core Product Functions

Vacuum Adsorption Control: Employs a multi-suction cup design (typically 4-6 adjustable suction cups) in conjunction with a vacuum reserve system. Even in the event of an unexpected air shortage, the glass can remain adsorbed for several minutes without falling, ensuring the safety of personnel and workpieces.

Zero-Gravity Balance Control: The system senses the weight of the glass and achieves real-time balance, allowing glass weighing tens of kilograms to “float” in three-dimensional space. Operators require only minimal pushing force to complete precise docking.

Multi-dimensional flipping: Supports 360° horizontal rotation and 0-90° flipping, making it easy to pick up the material from the glass rack and accurately apply it to the adhesive surface of the car body.

Technical Specifications and Parameter Table

ParameterTechnical Specifications
Rated Load60 kg – 150 kg (Customization Available)
Working Radius2500 mm – 4000 mm
Lifting Height1500 mm – 2000 mm
Power Source0.5 – 0.7 MPa Compressed Air / 220V Electricity
Control MethodDual-Balance Circuit Control / Servo Control System
Mounting TypeFloor-Mounted Column / Overhead Rail (Suspended)

Application Advantages

Improved Quality and Efficiency: The robotic arm ensures precise alignment between the glass edge and the vehicle body flange, effectively preventing uneven pressure on the adhesive layer and reducing assembly defects such as water seepage and air leakage.

Ergonomic Optimization: Improved for postures involving prolonged bending and lifting heavy objects, meeting modern B2B industrial production EHS (Environment, Health, and Safety) standards.

Flexible Production: The fixture bracket can be quickly adjusted to accommodate the glass curvature of different vehicle models (sedans, SUVs, MPVs), adapting to mixed-model production lines.

Pneumatic-assisted manipulator arms

tire mounting manipulator arms

vacuum lifting devices

zero-gravity transporters

automotive assembly automation solutions

Non-standard Customized Handling and Palletizing Solutions

Ready to start your customized product handling solution?

We provide reliable, efficient and stable automation solutions for factories, warehouses and production lines across various industries.

With mature technology and strict quality control, we help customers improve productivity, reduce labor costs and realize intelligent manufacturing upgrades.

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Professional Handling Manipulators & Palletizing Robots By TONGLI