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●Introduction of equipment features: heavy handling weight; wide space coverage; can replace six-axis robots. ●Examples of usage scenarios: handling and loading, automatic stacking, automatic loading, automatic welding, heavy product handling, long-distance handling, etc.
We have a strong technical team that provides pre-sales consultation, detailed solutions based on customer needs, and after-sales installation.
Rigid-arm assisted manipulator arms are widely used in the automotive, film, paper and printing, home appliance and electronics manufacturing, machining and casting, food, pharmaceutical and chemical, warehousing and logistics, and new energy industries.
This system is specifically designed for heavy-duty, high-precision handling of power battery packs and energy storage modules. Utilizing a heavy-duty gantry structure, combined with servo drives and customized electronically controlled grippers, it enables smooth transfer of battery packs from assembly stations to testing lines or finished product packaging areas. Supporting integration with MES systems, it is a core piece of equipment for building digital and intelligent battery factories.
Heavy Payload & Stability:
For the heavy load characteristics of battery packs (200kg – 1500kg+), a high-rigidity steel structure beam is used to ensure extremely low vibration even during high-speed operation and emergency stops.
Multi-Axis Precision:
Utilizing a servo motor paired with a precision planetary reducer, the repeatability is up to ±0.1mm, ensuring micron-level precision docking between the battery pack and the tray or test interface.
Flexible Custom Grippers:
Triple Safety Protection:
Clean & Explosion-proof Options:
Optional cleanroom-compliant guide rail covers are available, and explosion-proof configurations are offered to address potential risks from lithium battery electrolytes.
Pack Assembly Line: Hoisting battery cell modules into battery cases.
EOL Test: Automated delivery of finished battery packs to the test cabinet for electrical performance testing.
AGV Automated Handover: Seamless material transfer between gantry robots and AGV transport vehicles.
Finished Product Stacking and Outbound: Palletizing and shipping large energy storage battery packs.
| Parameter Dimensions | Typical Range / Performance |
| Degrees of Freedom | 3 axes (X, Y, Z), with optional rotary axis (R-axis) |
| Payload | 200kg−1200kg+ (customizable according to structural strength) |
| Operating Speed | X/Y axes up to 120m/min; Z axis up to 60m/min |
| Drive Method | Full AC servo drive |
| Transmission Type | High-precision helical rack (heavy load) or synchronous belt (light load, high speed) |
| Control System | PLC or dedicated motion control card, supporting handheld programming terminal |
Core Keywords: Battery Pack Gantry Robot, EV Battery Handling, Battery Module Transfer, Gantry Palletizer, Automated Battery Assembly.
Heavy duty battery lifter, Servo controlled gantry for ESS, Lithium battery production line automation, Precision battery pack manipulator.
Ready to start your customized product handling solution?
With mature technology and strict quality control, we help customers improve productivity, reduce labor costs and realize intelligent manufacturing upgrades.
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