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●Introduction of equipment features: heavy handling weight; wide space coverage; can replace six-axis robots. ●Examples of usage scenarios: handling and loading, automatic stacking, automatic loading, automatic welding, heavy product handling, long-distance handling, etc.
We have a strong technical team that provides pre-sales consultation, detailed solutions based on customer needs, and after-sales installation.
Rigid-arm assisted manipulator arms are widely used in the automotive, film, paper and printing, home appliance and electronics manufacturing, machining and casting, food, pharmaceutical and chemical, warehousing and logistics, and new energy industries.
In modern furniture manufacturing, the frequent handling, flipping, and loading of furniture door panels is one of the most labor-intensive processes. Furniture door panel handling robots are specifically designed to solve the challenges of handling large, high-frequency, and easily scratched panels, and are a core component for achieving automated production lines.
Vacuum Adsorption Technology: Utilizes non-marking vacuum suction cups. Multiple suction cup combinations allow for flexible adjustment of the adsorption range based on door panel size. Even on high-gloss painted surfaces, decorative panels, or matte surfaces, it ensures a secure grip without leaving indentations or scratches.
Zero Gravity/Assisted Operation: Combined with a pneumatic balancer or cantilever system, operators require minimal pushing force to achieve precise positioning of the door panel in three-dimensional space, significantly reducing manual labor.
Multi-Dimensional Rotation and Flipping: Supports 90-degree or 180-degree powered flipping. This is crucial in double-sided painting, drilling, or edge-sealing processes for door panels, easily switching between the front and back sides.
High Safety: Equipped with an air shortage protection function. In the event of a sudden power outage or air shortage, the vacuum system maintains the adsorption state for a certain period, preventing the door panel from falling and ensuring the safety of personnel and equipment.
Maximum Load: Typically ranges from 30kg to 150kg, depending on the heaviest cabinet door material (e.g., solid wood or thickened MDF).
Operating Radius: Common cantilever lengths are between 2m and 4m; folding arm or track-mounted options can be chosen to extend coverage.
Lifting Height: Vertical travel must cover the height difference from the ground pallet to the processing equipment’s workbench.
Material Compatibility: Consider whether it’s necessary to handle textured door panels (requiring special suction cups) or porous materials.
1. Material Cutting and Loading Station
This is the stage where the robotic arm is used most frequently. Large raw material sheets (such as 1220*2440mm MDF or particleboard) are extremely heavy, making manual handling inefficient and prone to damage.
Application Logic: The robotic arm picks up the sheet material from the raw material stacking area and smoothly moves it to the feeding table of the CNC machining center or electronic panel saw.
Key Points: Automatic alignment and zero-gravity sensing are essential to ensure accurate sheet placement and prevent impact with the machine’s positioning pins.
2.Edge Banding and Drilling Connection
In panel furniture production, edge banding machines and six-sided drilling machines operate at extremely high speeds. If manual labor cannot keep up with the machine speed, the entire line will stop due to material shortages.
Application Logic:
Key Points: Supports 360-degree rotation to adapt to multi-sided processing needs.
3.Sorting and Secondary Processing (Pre-painting/Lamination Treatment)
For high-end custom door panels (such as solid wood composite or molded doors), meticulous sorting is required before painting or vacuum lamination.
Application Logic: Based on order information, the robotic arm picks up the processed door panels from the main conveyor line and sorts them onto different drying racks or sorting pallets.
Key Points: Mark-free vacuum suction cups. Utilizing silicone or special material suction cups ensures no marks or physical damage are left on unfinished door panels or sanded surfaces.
4.Finished Product Packaging and Palletizing
The end of the production line often involves heavy manual labor, and long-term manual palletizing can lead to worker injuries.
Application Logic: After packaging, the robotic arm neatly stacks the finished furniture door panels according to specifications on pallets, ready for warehousing or shipment.
Key Points: High load capacity. Supports multi-piece handling; integrated vacuum sensors ensure extremely high adsorption stability even under heavy weight.
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With mature technology and strict quality control, we help customers improve productivity, reduce labor costs and realize intelligent manufacturing upgrades.
