TONGLI yellow assisted lifting manipulator in a manufacturing workshop

CUSTOM HANDLINGSOLUTIONS THATKEEP YOURPRODUCTION MOVING.

At TONGLI, we design and manufacture handling manipulators, palletizing robots and automation equipment for factories, warehouses and production lines. Tailored to your load, materials and workspace, our solutions help reduce manual effort, improve handling efficiency and support dependable daily operation.

EXPLORE SOLUTIONS

Electromagnetic Gripper Manipulator

In the metallurgical and metal processing industry, electromagnetic gripper manipulators are an efficient solution for handling steel coils. Compared to traditional mechanical clamps, electromagnetic grippers offer significant advantages such as no extrusion deformation, high adaptability, and single-sided material handling.

Core Components

Electro-Permanent Magnet Chuck: The mainstream equipment uses electro-permanent magnet technology. It is energized only during the moment of adsorption and release, with the attraction force provided by internal permanent magnets during operation.

Advantages: Even in the event of a sudden power outage in the workshop, the workpiece will not fall, ensuring extremely high safety.

Assisting Arm Body: Commonly a rigid arm structure or a 4-axis/6-axis truss structure, used to counteract the weight of the magnets and the steel coil.

Adaptive Polar Position Design: The suction cup surface is typically designed with curvature or multi-polar combinations to adapt to steel coils of different diameters.

Core technical features and working principles

A. Magnetic Penetration Depth Control
The steel strip roll is made of multiple layers of thin steel strips wound together. The electromagnetic chuck has an “automatic magnetic permeability adjustment” function:

The system adjusts the magnetic field depth according to the thickness of the steel strip (0.3mm-3mm) to ensure that the suction penetrates enough layers for smooth handling, while preventing incomplete demagnetization or sticking during unloading due to an excessively strong magnetic field.

B. Magnetic Flux Monitoring System
A built-in magnetic flux sensor monitors the adsorption status in real time.

Technical Specifications

Rated load100kg∼500kg
Adsorption/discharge speed<1.0s
Remanence<0.1%
Assist modeZero gravity global equilibrium

Application Scenarios

Uncoiling/Rewinding Lines: Unload finished steel strip coils from the coiler and transport them to pallets.

Precision Strip Warehouses: Compared to mechanical clamps that can damage edges, electromagnetic suction protects the end-face integrity of high-value aluminum foil and stainless steel strips.

Stacking in Narrow Spaces: Electromagnetic suction requires no side clearance (unlike clamps which need space), enabling “wall-hugging” stacking, increasing warehouse space utilization by 20%.

TONGLI Automation Solutions

Choose the Right Solution for Your Application

From ergonomic lifting and vacuum handling to palletizing, machine tending and fully automated production lines, TONGLI provides reliable automation equipment for factories, warehouses and production environments.

Customized Automation for Your Workshop

Tell us your material, load weight, workspace and production requirements. Our team will recommend a suitable automation solution.

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Professional Handling Manipulators & Palletizing Robots By TONGLI