TONGLI yellow assisted lifting manipulator in a manufacturing workshop

CUSTOM HANDLINGSOLUTIONS THATKEEP YOURPRODUCTION MOVING.

At TONGLI, we design and manufacture handling manipulators, palletizing robots and automation equipment for factories, warehouses and production lines. Tailored to your load, materials and workspace, our solutions help reduce manual effort, improve handling efficiency and support dependable daily operation.

EXPLORE SOLUTIONS

Sheet Metal Handling Manipulator

Sheet Metal Handling Manipulators have evolved into high-precision, “Zero-Gravity” systems specifically engineered to protect the integrity of delicate surfaces while managing the significant physical demands of heavy plate transport.

Whether loading laser cutters, CNC punch presses, or shearers, these systems eliminate the risk of surface scratches, buckling, and operator injury.

System Architecture

A typical sheet metal handling system utilizes a Rigid-Arm (Hard-Arm) configuration. This is critical because sheet metal often involves large eccentric loads and requires precise horizontal-to-vertical tilting.

  • Main Structure: High-tensile aluminum or carbon-fiber reinforced booms to minimize rotational inertia.

  • Balancing Unit: Precision pneumatic cylinders or servo-electric actuators for weightless movement.

  • EOAT (End-of-Arm Tooling): Multi-zone vacuum suction matrices designed to handle various plate dimensions.

  • Mounting Options: Floor-mounted pillars, overhead rails (for large workspace coverage), or mobile bases for cross-station flexibility.

Technical Specification Matrix

FeatureIndustrial SpecificationNotes
Max Payload50kg∼600kgCustomizable for heavy plates
Effective Radius2,500mm∼4,000mmOverhead rail options for 10m+
Tilting Range0∘∼90∘ (Pneumatic/Electric)For loading vertical racks
Positioning Accuracy±0.5mmHaptic-guided fine adjustment
Suction Cup TypeNon-marking PolyurethaneOil-resistant and “Zero-Stain”

ROI & Safety Protocols

Productivity: One operator can load a laser cutter in < 45 seconds, a task that previously required two people and a slow overhead crane.

Safety (Fail-Safe): In the event of a power or air supply failure, a Vacuum Reservoir Tank maintains suction for at least 20 minutes, while a mechanical safety check-valve prevents the arm from dropping.

Ergonomics: Reduces the risk of “Sheet Metal Cuts” and back strain. The operator applies less than 20N, of force to move a 300KG plate.

Common Application Scenarios

  • Laser/Plasma Cutting: Rapid loading of raw sheets and unloading of finished “skeletons.”

  • Press Brake Bending: Supporting large sheets during the bending process to prevent the “whip” effect.

  • Vertical Storage Racks: Tilting sheets 90° to move from horizontal pallets to vertical sorting systems.

TONGLI Automation Solutions

Choose the Right Solution for Your Application

From ergonomic lifting and vacuum handling to palletizing, machine tending and fully automated production lines, TONGLI provides reliable automation equipment for factories, warehouses and production environments.

Customized Automation for Your Workshop

Tell us your material, load weight, workspace and production requirements. Our team will recommend a suitable automation solution.

Get Your Custom Solution

Professional Handling Manipulators & Palletizing Robots By TONGLI