CUSTOM HANDLINGSOLUTIONS THATKEEP YOURPRODUCTION MOVING.
At TONGLI, we design and manufacture handling manipulators, palletizing robots and automation equipment for factories, warehouses and production lines. Tailored to your load, materials and workspace, our solutions help reduce manual effort, improve handling efficiency and support dependable daily operation.
EXPLORE SOLUTIONS
GANTRY SYSTEMSBUILT AROUNDYOUR PRODUCTIONWORKFLOW.
From loading and unloading to material transfer, TONGLI develops gantry and truss handling systems for your production environment. We tailor the layout, working range and gripping solution to your materials, available space and operational requirements.
VIEW GANTRY SYSTEMS
ASSISTED LIFTING.FLEXIBLE HANDLING.PRACTICALAUTOMATION.
TONGLI assisted lifting manipulators help operators lift, position and transfer materials with less manual effort. Customized arms and gripping tools support different load shapes, workstations and handling tasks—bringing practical automation to your workshop.
VIEW MANIPULATORSSuction Cup Pneumatic Manipulator for Cardboard Boxes
Overview
The Suction Cup Pneumatic Manipulator is a “handling marvel” in modern warehousing and automated production lines. It uses the principle of vacuum negative pressure to grip cartons, and with the help of a pneumatic balancing system, it makes cartons weighing tens of kilograms feel like a feather in the operator’s hands.
Core Working Principle
This manipulator arm mainly consists of two parts: a pneumatic balancing hanger and a vacuum gripping fixture.
Vacuum Grip: Negative pressure is generated by a vacuum generator or fan, causing the suction cups to firmly adhere to the surface of the cardboard box.
Pneumatic Balancing: Employing “zero-gravity” balancing technology, the system automatically senses the load weight and compensates for gravity with air pressure, keeping the cardboard box in a suspended state.
Key Product Features
1. Protects Outer Boxes, Damage-Free Handling
Compared to traditional gripping robots, suction cup handling avoids squeezing the sides of cartons. This is crucial for products containing fragile items or requiring high-quality packaging (such as home appliances and high-end food).
2. “Zero-Gravity” Operation Experience
Operators only need to apply a few kilograms of force to easily lift, lower, or rotate heavy objects. The system has a self-balancing function; the load will remain at its current height after release, preventing it from falling.
3. Diverse Suction Cup Configurations
- Single Suction Cup: Suitable for small, lightweight, square cartons.
- Multi-head Suction Cup: Suitable for large cartons or cartons with loose seals or uneven surfaces, providing stronger gripping stability.
- Sponge Suction Cup: Offers better sealing for corrugated cartons with rough surfaces or leaks.
4. High Safety
- Air Supply Interruption Protection: In the event of a sudden air supply interruption, the one-way valve maintains the vacuum level within the suction cup and, in conjunction with a mechanical limit switch, prevents the cardboard box from falling instantly.
- Low Pressure Alarm: A visual or audible warning will be issued when the air pressure is insufficient.
Application Scenarios
Palletizing and Depalletizing: Stacking cartons at the end of the production line.
Loading Logistics: Cargo handling in express sorting centers.
Production Line Feeding: Moving raw material cartons to the carton erector.
Technical parameters
| Performance indicators | Common Range |
| Rated Load | 10kg – 150kg (higher loads available upon customization) |
| Working Radius | 2000mm – 4000mm |
| Lifting Height | 1500mm – 2500mm |
| Power Source | 0.5 – 0.7 MPa clean compressed air |
| Rotation Angle | Arm 360°, Grab 90°/180° Tilting |
Non-standard Customized Handling and Palletizing Solutions
- Ultimate space utilization
- Strong material adaptability
- Enhanced production line compatibility
- Optimized return on investment
- Perfect adaptability and safety
- A qualitative leap in production efficiency
Ready to start your customized product handling solution?
We provide reliable, efficient and stable automation solutions for factories, warehouses and production lines across various industries.
With mature technology and strict quality control, we help customers improve productivity, reduce labor costs and realize intelligent manufacturing upgrades.
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TONGLI Automation Solutions
Choose the Right Solution for Your Application
From ergonomic lifting and vacuum handling to palletizing, machine tending and fully automated production lines, TONGLI provides reliable automation equipment for factories, warehouses and production environments.
Customized Automation for Your Workshop
Vacuum Lifting Solutions
Roll & Coil Handling
Automotive Assembly
Palletizing Systems
Intelligent Unloading
Gantry & Machine Tending
Integrated Automation
Tell us your material, load weight, workspace and production requirements. Our team will recommend a suitable automation solution.
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