Manipulator for Handling Radiator Core

Manipulator for Handling Radiator Core

System Overview

This technical solution for a manipulator for handling radiator cores addresses the core challenge of the fragile and easily deformable radiator core structure, particularly the highly susceptible damage to its fins. Therefore, the solution focuses on flexible gripping and precise positioning.

This solution is specifically designed for automotive or industrial radiator production lines to transport precisely assembled radiator cores from the assembly table to the brazing furnace soldering station or inspection station. The system employs a assisted manipulator or lightweight robot combined with customized, fully peripheral auxiliary support fixtures to ensure the core remains intact and undeformed during transport.

Technical Specifications

Load capacity10kg – 50kg (covering passenger car to heavy truck radiator specifications)
Repeatability±0.1mm−±0.3mm
Degrees of freedom4-axis to 6-axis (ensuring flexible spatial attitude adjustment)
Clamping methodMulti-point servo synchronous clamping / pneumatic soft-touch linkage
Cycle time12s – 20s (depending on transport distance)
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