System Architecture
The sponge suction cup manipulator is a core tool for handling rough surfaces, porous or irregularly shaped objects.
This system consists of a highly flexible robotic arm and an integrated vacuum sponge gripper.
Sponge Sealing Layer: Utilizes high-resilience EPDM or Nitrile closed-cell sponge, possessing excellent abrasion resistance and resistance to compression set.
Vacuum Generation Unit: Equipped with a built-in multi-stage jet vacuum generator or an external high-flow fan.
Self-Closing Valve System: A core component ensuring that the suction holes in the area where the sponge is not in contact with the workpiece automatically close.
Control System: Integrates a built-in intelligent algorithm to adjust vacuum flow and gripping force in real time.
Technical Specifications
| Lifting Force | 10kg~500kg (modular and assembleable) |
| Compensation | Supports surface undulations up to 20mm |
| Service Life | >1,000,000 cycles (tear-resistant reinforced) |
| Maximum Vacuum | −60kPa~−85kPa |
| Flow Rate | 150 L/min~1,200 L/min |
| Adsorption/Release Delay | <100ms |
| Operating Temperature | −20∘C~80∘C (high-temperature resistant optional) |


