TONGLI Automation Solutions

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From ergonomic lifting and vacuum handling to palletizing, machine tending and fully automated production lines, TONGLI provides reliable automation equipment for factories, warehouses and production environments.

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Automatic Palletizing System for Bags

Overview

For the palletizing of bagged (woven bags, paper bags, plastic bags) materials such as powders, granules or small lumps, the automated system can not only solve the problem of high-intensity manual labor, but also ensure the flatness and stacking stability of the materials, preventing collapse during transportation.

Core Structure and Working Principle

The column palletizers machine mainly consists of a rotating base, a column body, a horizontal arm (or vertical lifting mechanism), and a gripper (end effector). Its structure is similar to a large coordinate robot or a single-arm lifting system.

Motion Logic: Precise positioning in three-dimensional space is achieved through the 360° horizontal rotation of the column, the vertical lifting of the horizontal arm, and the forward and backward extension of the gripper mechanism.

Drive Method: Typically driven by a servo motor, coupled with high-precision guide rails and synchronous belts (or chains), ensuring smooth and shock-free gripping and palletizing processes.

Key Performance Features

Small Footprint, Flexible Space Layout
Compared to traditional mechanical palletizers or large gantry palletizers, the column-type structure is very simple. The area within its rotation radius can be used as the working area, making it ideal for production workshops with limited space and compact layouts.

Significant Cost-Effectiveness
While meeting low-to-medium speed production needs (typically 300-600 bags/hour, depending on the material), its purchase and maintenance costs are far lower than those of a six-axis industrial robot.

High Compatibility, Diverse Grippers

The gripping heads can be flexibly changed according to the material being gripped:

  • Clamping Gripper: Suitable for cartons and turnover boxes.
  • Finger/Fork Gripper: Suitable for woven bags and packaging bags.
  • Vacuum Suction Cup: Suitable for lightweight sheet materials or containers with flat surfaces.

Easy Operation, High Level of Intelligence
Equipped with a touchscreen human-machine interface, supporting multiple palletizing types. Operators only need to select the corresponding program to complete the palletizing tasks of materials of different sizes.

Technical Specification Preview

Parameter ItemsTypical Value Range
Maximum Load50kg – 150kg (customized larger loads supported)
Palletizing Efficiency4 – 10 times/minute
Rotation Angle0° – 360°
PalletizingUp to 1800mm – 2200mm
Control SystemPLC + Touch Screen (HMI) + Servo Drive

Application Scenarios

column palletizers machine excel at handling the following tasks:

Feed/Fertilizer Bagged Lines: Neatly stacking woven bags conveyed from the production line onto pallets.

Food and Beverage Carton Packaging Lines: End-stacking of cartons.

Bottled Water/Chemical Drums: Automated stacking of round drums using specialized clamps.

Non-standard Customized Handling and Palletizing Solutions

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Professional Handling Manipulators & Palletizing Robots By TONGLI